LONG TUBE PROCESSING

WyTube TC Series

Our WyTube TC three-chuck tube laser cutter is engineered with high-stability core components to ensure precision cutting of various tube profiles, while optional accessories extend its capabilities for complex tube processing requirements. All components meet ISO 9001 standards and are tested for 24/7 industrial operation.

Machine Accessories

The WyTube TC series features triple-chuck synchronous clamping for high-precision tube cutting (±0.05mm repeatability) with support for round, square, rectangular and special-shaped tubes up to 12000mm length. Equipped with 1500-6000W fiber laser source, this series delivers cutting speed up to 12m/min and supports bevel cutting (0-45°) for seamless welding applications.

Required

Triple-Chuck Synchronous Clamping System

Core positioning unit for tube cutting, provides 3-point stable clamping to eliminate tube deflection during high-speed cutting (up to 12m/min). Feature: Self-centering hydraulic chucks, wear-resistant tungsten steel jaws, 0.05mm clamping repeatability for precision cutting. Suppliers: SMW Autoblok (Germany) – High-precision hydraulic chucks with integrated position feedback.

Required

IPG/Raycus Fiber Laser Source

Standard laser power unit for tube cutting, supports 1500W-6000W output with <0.5ms response time and 100,000-hour service life. Feature: Energy efficiency >30%, auto-power adjustment based on material thickness, low maintenance (no gas required). Suppliers: IPG Photonics (USA), Raycus (China) – Q-switched fiber lasers with industrial-grade cooling system.

Required

Auto-Focus Laser Cutting Head

High-precision cutting head with capacitive sensor for real-time height adjustment, ensures consistent cutting quality on uneven tube surfaces. Feature: 0-20mm focus adjustment range, anti-collision protection, compatible with 1500-6000W laser power. Suppliers: Precitec (Germany), Raytools (Switzerland) – Industrial-grade cutting heads with ceramic nozzles.

Optional

45° Bevel Cutting Module

CNC-controlled bevel cutting unit for weld preparation, supports 0-45° angle cutting on round/square tubes without secondary processing. Compatibility: Works with all WyTube TC models, supports real-time angle adjustment based on tube diameter and wall thickness. Suppliers: CypCut(China), Precitec (Germany) – 5-axis bevel cutting heads with automatic calibration.

Optional

Automatic Tube Feeding System

Automated loading/unloading system for 6m tube bundles, reduces manual handling and increases production efficiency by 40%. Benefit: Supports tube diameter Φ16-Φ350mm, auto-length measurement, integration with ERP/MES systems for smart manufacturing. Suppliers: WEIYA Custom – Servo-driven feeding systems with anti-scratch protection.

Optional

High-Speed & High-Precision Cutting

High-Speed & High-Precision Cutting System for tube laser processing, ensures fast positioning and superior edge quality with high dynamic performance (acceleration ≥1.5G, positioning accuracy ±0.03mm).

Feature: High-response servo drive system, low-inertia transmission structure, real-time motion control, fly cutting technology, vibration suppression design for stable high-speed operation.

Suppliers: YASKAWA (Japan), Siemens (Germany) – High-performance servo and CNC systems enabling precise, high-speed motion control.

Technical Specification Matrix

Parameters WyTube TC1520 WyTube TC2022 WyTube TC3022 WyTube TC4025 WyTube TC6025
Laser Power (W) 1500 2000 3000 4000 6000
Max. Tube Length (mm) 6000 6000 6000 8000 8000
Round Tube Diameter (mm) Φ16-Φ159 Φ16-Φ180 Φ16-Φ219 Φ16-Φ219 Φ16-Φ219
Square Tube Size (mm) 20×20-150×150 20×20-180×180 20×20-200×200 20×20-200×200 20×20-200×200
Max. Wall Thickness (mm) 8 (Carbon Steel) 10 (Carbon Steel) 12 (Carbon Steel) 15 (Carbon Steel) 20 (Carbon Steel)
Cutting Speed (m/min) 8 10 11 12 12
Positioning Accuracy (mm) ±0.05 ±0.05 ±0.03 ±0.03 ±0.02
Repeatability (mm) ±0.03 ±0.03 ±0.02 ±0.02 ±0.01
Chuck Quantity 3 3 3 3 3
Control System CNC TubeCut 8.0 CNC TubeCut 8.0 CNC TubeCut 9.0 CNC TubeCut 9.0 CNC TubeCut 10.0
Power Consumption (kW) 18 22 30 38 50
Compressed Air (MPa) 0.6-0.8 0.6-0.8 0.7-0.8 0.7-0.8 0.7-0.8
Cooling Water Flow (L/min) 15 20 25 30 40
Machine Dimensions (L×W×H) 8500×2200×2500mm 8500×2300×2600mm 8600×2400×2700mm 10500×2500×2800mm 10500×2600×2900mm
Weight (kg) 8500 9500 11000 13000 15000

Support & Lifecycle Service

Operator Training Program

Certified training for machine operation, maintenance and programming, including online courses and on-site hands-on training.

Production Line Integration

Custom integration with automatic feeding, sorting and packaging systems for fully automated tube cutting production lines.

Laser System Calibration

Specialized service for laser beam alignment, cutting head calibration and chuck positioning by certified laser engineers.

24-Month Laser Source Warranty

Extended coverage on fiber laser source and cutting head for two years of continuous industrial operation, including on-site repair.

Finished Products & Applications

Frequently Asked Questions

Yes, with optional custom clamping jaws and specialized cutting software, the WyTube TC can cut oval, rectangular, hexagonal and other special-shaped tubes with precision ±0.05mm.
Standard models (1500W/2000W) have a lead time of 4-6 weeks, while high-power models (3000W-6000W) take 6-8 weeks for production, factory testing and certification.
Monthly: Check chuck alignment and cooling system; Quarterly: Clean cutting head and replace protective lens; Annual: Laser source calibration, hydraulic system inspection and electrical safety check.
Models up to 3000W require 380V 3-phase 50Hz (100A), while 4000W/6000W models require 400V 3-phase 50Hz (160A) with separate grounding (≤4Ω) and voltage stabilization system.
For carbon steel cutting: oxygen (0.8-1.2 m³/h); For stainless steel/aluminum cutting: nitrogen (15-30 m³/h depending on laser power and tube thickness). Optional nitrogen generator reduces gas costs by 70%.
Yes, the triple-chuck clamping system with soft jaws (optional) provides uniform pressure distribution to prevent deformation of thin-wall tubes (wall thickness ≥0.8mm) during cutting.
Fiber laser sources require minimal maintenance - only annual inspection of optical fibers and cooling system. The cutting head lens should be cleaned every 200 hours of operation (or as needed based on cutting environment).
The WyTube TC series can cut carbon steel, stainless steel, aluminum, brass, copper and galvanized steel tubes. Max thickness varies by material: carbon steel up to 20mm, stainless steel up to 12mm, aluminum up to 8mm.

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