Our WyCell flexible bending center is built with modular, high-precision core components to ensure fast changeover and consistent bending quality for diverse panel types. All components comply with ISO 9001 and CE standards, designed for 24/7 industrial operation.
Flexible Panel Bending Technology
WyCell A Series
The WyCell series redefines panel bending with fully automated, high-flexibility processing for sheet metal panels (0.5-4mm thickness). Featuring 6-axis servo control, intelligent gripper systems and fast tool-less changeover (≤30s), this series eliminates the need for traditional press brake dies, delivering ±0.01mm positioning accuracy and 30% higher productivity for small-batch, multi-variety panel production.
Machine Accessories
Required
General Bending Blades
Core forming components, divided into upper and lower blades, perform forward and reverse bending through oscillation. Suitable for various panel and box bending operations.
Features:
- Material: 42CrMo / Cr12MoV, hardness HRC 50–55
- Oscillation frequency: 15–25 bends/min
- Applicable sheet thickness: 0.3–3.0 mm (depending on model)
Required
Blank Holder
Secures the sheet firmly on the worktable during bending to ensure high bending accuracy and stability.
Features:
- Servo-controlled holding force, maximum pressure up to 1000 kN
- Automatic adjustment for varying part widths
Required
Flexible Control System
Manages complex motion compensation and automatic tool sequencing; the core control system of the flexible bending center.
Features:
- Supports 15+ axes synchronized control
- 3D graphic import and automated production planning
- Response time: 1 ms
Required
Full Electric Drive System
Full electric servo drive ensures maximum speed and accuracy for flexible bending operations.
Features:
Energy recovery system, 40% lower power consumption than hydraulic
Peak rotation speed: 3000–5000 RPM
Maintenance interval: >10,000 hours
Suppliers:Yaskawa (Japan) • Siemens (Germany) Required
Heavy-Duty Frame
Gantry or closed structure designed to withstand high-frequency oscillation and impact, ensuring machine stability and consistent bending accuracy.
Features:
- Fully welded and stress-relieved via ultrasonic treatment
- Table flatness: <0.05 mm/m
- Total weight typically 1.5× heavier than conventional press brakes of the same tonnage
Optional
Offline Programming Software
Create 3D simulations and programs in the office, reducing trial-and-error costs and improving production efficiency.
Features:
- Supports one-click conversion from STEP / DXF files
- Bending collision and interference simulation
Optional
Automatic Loading & Unloading System
Uses suction cups or conveyors to enable fully automated production, improving efficiency and reducing manual labor.
Features:
- Pneumatic or vacuum suction, max pick-up weight ≤50 kg
- Synchronized with bending cycle to minimize idle time
Technical Specification Matrix
| Parameters | WyCell 1000 | WyCell 1500 | WyCell 2000 | WyCell 2500 |
|---|---|---|---|---|
| Max. Panel Size (mm) | 1000×1000 | 1500×1500 | 2000×1500 | 2500×2000 |
| Material Thickness (mm) | 0.5-3 | 0.5-3.5 | 0.5-4 | 0.5-4 |
| Bending Angle Range (°) | 0-180 | 0-180 | 0-180 | 0-180 |
| Bending Angle Accuracy (°) | ±0.1 | ±0.1 | ±0.05 | ±0.05 |
| Positioning Accuracy (mm) | ±0.01 | ±0.01 | ±0.008 | ±0.008 |
| Repeatability (mm) | ±0.005 | ±0.005 | ±0.003 | ±0.003 |
| Max. Bending Length (mm) | 1000 | 1500 | 2000 | 2500 |
| Changeover Time (s) | ≤20 | ≤25 | ≤30 | ≤30 |
| Cycle Time (s/panel) | 10-20 | 12-25 | 15-30 | 18-35 |
| Control Axes | 6 Axis | 6 Axis | 8 Axis | 8 Axis |
| Servo Motor Power (kW) | 7.5 | 11 | 15 | 18.5 |
| Compressed Air Requirement | 0.6-0.8MPa | 0.6-0.8MPa | 0.6-0.8MPa | 0.6-0.8MPa |
| Power Supply | 380V 3P 50Hz 30A | 380V 3P 50Hz 40A | 380V 3P 50Hz 50A | 380V 3P 50Hz 60A |
| Machine Dimensions (L×W×H) | 4500×3200×2800mm | 5500×3800×2800mm | 6500×4200×3000mm | 7500×4800×3000mm |
| Weight (kg) | 6500 | 8500 | 12000 | 15000 |
Support & Lifecycle Service
Remote Diagnostics
24/7 remote technical support with real-time system monitoring, reduces downtime by 70% for common faults.
On-Site Training
Customized operator and maintenance training (2-5 days) at customer site, includes programming, troubleshooting and preventive maintenance.
Software Upgrade Service
Free annual upgrade for offline programming software, including new bending algorithm and material database updates.
36-Month Warranty
Extended coverage on servo drives and gripper systems for three years of continuous industrial operation.
Finished Products & Applications
Frequently Asked Questions
How does WyCell handle material springback?
WyCell uses adaptive springback compensation with a built-in material database (over 500 material grades) and real-time laser angle measurement – automatically adjusting bending parameters to ensure final angle accuracy within ±0.1°.
What is the delivery time for WyCell series?
Standard models (WyCell 1000/1500) have a lead time of 8-10 weeks, while large-format models (WyCell 2000/2500) take 10-14 weeks for production, factory testing and pre-installation training.
What is the typical maintenance schedule for WyCell?
Monthly: Check gripper wear and lubrication points; Quarterly: Calibrate laser positioning system and inspect servo drive cooling; Annual: Full system calibration, gripper replacement (if needed) and software optimization.
Does WyCell require special factory infrastructure?
WyCell requires a flat concrete foundation (150mm thickness, 20MPa compressive strength), 380V 3-phase power supply and 0.6-0.8MPa compressed air. No special crane or heavy-duty foundation is needed for models up to WyCell 1500.
What is the energy consumption of the WyCell series?
WyCell uses energy-efficient servo drives with regenerative braking, consuming only 7.5-18.5kW (depending on model) – 40% lower energy consumption than hydraulic press brakes of equivalent capacity.
Can WyCell integrate with existing production lines?
Yes, all WyCell models support Industry 4.0 integration (OPC UA/Modbus TCP) and can be seamlessly connected to automated sheet metal lines, including laser cutting machines, deburring machines and powder coating lines.
How long is the tool changeover time for WyCell?
WyCell features tool-less changeover for standard panel sizes – typical changeover time is ≤30 seconds for panel size/type changes, compared to 15-30 minutes for traditional press brakes with die changes.
What materials can the WyCell process?
WyCell is optimized for carbon steel, stainless steel (304/316), aluminum (6061/5052) and galvanized steel panels with thickness ranging from 0.5mm to 4mm. Special configurations are available for copper and brass panels.
