Our WyCut GR large format ground-rail laser cutting machine is equipped with heavy-duty core components optimized for ultra-large format production environments, while optional accessories further enhance efficiency for mass production of extra-wide/extra-long sheets. All components meet ISO 9001, CE and industrial-grade IP65 protection standards, designed for 24/7 continuous operation.
LARGE FORMAT PROCESSING
WyCut GR Series
The WyCut GR series is engineered for ultra-large format sheet metal cutting, delivering 15-80KW high-power laser output with industrial-grade stability. Featuring heavy-duty ground-rail drive system, high-precision rack-and-pinion transmission and reinforced frame structure.Ideal for heavy industrial applications requiring extra-wide/extra-long sheet processing, such as shipbuilding, construction machinery and large-scale equipment manufacturing.
Machine Accessories
Required
High-Power Fiber Laser Source
Industrial-grade core unit optimized for ultra-large format cutting, provides stable high-power laser output (15-80KW) with electro-optical conversion efficiency up to 40% and 150,000-hour service life under 24/7 operation.
Feature: QCW/Continuous wave dual-mode technology, dynamic power adjustment (5-100%), low heat generation, fiber transmission with 50m reach, remote fault diagnosis and predictive maintenance.
Suppliers: IPG Photonics (USA), RAYCUS (China) – Industrial-grade lasers for continuous heavy-duty operation.
Required
Heavy-Duty Laser Cutting Head
Industrial-grade cutting head with auto-focus and active collision protection, supports ultra-large format cutting of thick materials with consistent beam quality across the entire cutting range of each model.
Feature: Multi-layer protective lens system, water-cooled housing, 0-60mm focus adjustment range, anti-reflection coating, real-time temperature monitoring, automatic cleaning function.
Suppliers: Raytools (Switzerland), Precitec (Germany) – Heavy-duty cutting heads rated for 80KW continuous operation with minimal maintenance.
Required
Ground-Rail Drive System
Reinforced ground-rail drive system for ultra-large format movement, Heavy-duty Servo Motors with Precision Rack-and-Pinion, precision rack-and-pinion transmission and real-time position feedback for sub-millimeter accuracy.
Feature: 30m/min maximum empty travel speed, 0.5G acceleration, IP67 dust/water protection, temperature compensation, automatic lubrication system, 10-year structural warranty.
Suppliers: HIWIN (Taiwan,China) – Industrial-grade components for 24/7 continuous operation in harsh environments.
Optional
Automatic Large-Format Sheet Feeding System
Heavy-duty automatic feeding system for ultra-large sheets (up to 30000×4000mm), reduces manual handling and increases production efficiency for mass production of large components.
Feature: Load capacity up to 35000kg (matching host machine), automatic alignment, anti-slip conveyor system, integration with CNC control, safety light curtain protection, quick changeover for different sheet sizes.
Suppliers: WEIYA Custom Heavy-Duty Series – Tailored for GR series large format machines.
Optional
High-Rigidity Thermal Protection Modular Expansion Frame
Custom-developed for WyCut GR series ultra-large format cutting, this modular expansion frame enhances structural stability and thermal resistance for extra-long/extra-wide sheet processing.
Feature: High-strength alloy steel integrated structure, multi-layer thermal insulation coating to reduce heat deformation during 80KW high-power cutting, modular design supports on-site expansion of cutting area (max extension to 30000×4000mm).
Suppliers: WEIYA Custom – Tailored for GR ground-rail machines, with precision machining to match ground-rail drive system, 10-year structural warranty.
Optional
Industrial Dust Extraction System
High-flow industrial dust collector with HEPA 14 filtration, captures 99.995% of cutting fumes and particles during 24/7 large-format cutting operations of thick materials.
Feature: Variable air flow (20,000-50,000 m³/h), automatic filter cleaning, explosion-proof design, remote monitoring, integration with machine control system for synchronized operation.
Suppliers: Donaldson (USA), Villo (China) – Industrial-grade dust collectors certified for heavy metal cutting fume extraction.
Technical Specification Matrix
| Parameters | WyCut GR12525 | WyCut GR12532 | WyCut GR12540 | Customized (Max) |
|---|---|---|---|---|
| Laser Power (KW) | 15-60KW | 15-60KW | 15-80KW | 15-80KW |
| Cutting Area (mm) | 12500×2500 | 12500×3200 | 12500×4000 | 30000×4000 |
| Max. Cutting Thickness (Carbon Steel) (mm) | 30-50 | 35-55 | 40-60 | 40-60 |
| Max. Cutting Thickness (Stainless Steel) (mm) | 20-40 | 25-45 | 30-50 | 30-50 |
| Positioning Accuracy (mm) | ±0.08 | ±0.08 | ±0.08 | ±0.10 (30m length) |
| Repeatability (mm) | ±0.05 | ±0.05 | ±0.05 | ±0.06 |
| Max. Empty Travel Speed (m/min) | 80 | 80 | 80 | 60 (30m length) |
| Max. Cutting Speed (m/min) | 10-30 | 10-30 | 10-30 | 8-25 (30m length) |
| Acceleration (G) | 0.5 | 0.5 | 0.5 | 0.3 (30m length) |
| Beam Quality (M²) | ≤2.8 | ≤2.8 | ≤2.8 | ≤2.8 |
| Power Consumption (kW) | 40-80 | 45-85 | 80-150 | 80-150 |
| Working Voltage (V) | 400V 3-phase | 400V 3-phase | 400V 3-phase | 400V 3-phase |
| Required Air Pressure (MPa) | 1.5-3.0MPa | 1.5-3.0MPa | 1.5-3.0MPa | 1.5-3.0MPa |
| Cooling Water Flow (L/min) | 100-150 | 100-150 | 150-200 | 150-200 |
| Machine Dimensions (L×W×H) | 14500×4500×3000mm | 15000×5200×3200mm | 15500×6000×3500mm | 32000×6000×3500mm |
| Foundation Requirement (mm) | 300mm C35 Concrete | 350mm C40 Concrete | 400mm C40 Concrete | 400mm C40 Concrete |
| Max. Load Capacity (kg) | 15000 | 20000 | 25000 | 35000 |
| Weight (kg) | 28000 | 32000 | 38000 | 45000 |
Support & Lifecycle Service
24/7 Technical Support
Round-the-clock technical support for critical industrial production environments, including remote diagnosis and on-site emergency service within 48 hours.
Industrial Training Program
Customized training for large-format machine operation, advanced maintenance and troubleshooting for industrial production teams.
Ground-Rail Calibration
Specialized calibration service for ground-rail alignment, linear motor synchronization and large-format precision optimization by certified industrial technicians.
36-Month Warranty
Comprehensive industrial-grade coverage on laser source, cutting head and ground-rail system for three years of 24/7 continuous production operation.
Finished Products & Applications
Frequently Asked Questions
What is the energy consumption of GR series during operation?
The GR series consumes 40-150kW depending on model and cutting parameters (GR12540 at 80KW laser power consumes ~150kW total). We offer energy-saving modes for low-power cutting and can integrate with factory energy management systems to optimize power usage during off-peak hours.
Can GR series be customized for special material cutting?
Yes, we offer customized cutting parameter databases for special materials (high-strength steel, copper, brass) and can upgrade the laser source/cutting head for specific industrial applications (e.g., shipbuilding, wind turbine manufacturing). Customization typically adds 4-6 weeks to the lead time.
How to transport and install 30m long customized GR model?
The 30m long GR model is shipped in modular sections (5-6m each) and assembled on-site. We coordinate with specialized heavy-haul carriers for transportation, and our certified installation team uses laser alignment tools to ensure ground-rail precision during assembly. We also provide site preparation guidance 3 months prior to delivery.
What is the installation timeline for GR series machines?
The installation timeline includes 2-4 weeks for foundation preparation, 2-3 weeks for machine assembly and calibration, and 1 week for operator training. Total on-site installation time is 4-8 weeks depending on model (customized 30m length requires the longest installation).
Can GR series handle 24/7 continuous production?
Yes, the GR series is engineered for 24/7 continuous industrial production with reinforced frame structure, heavy-duty components and redundant cooling systems. The average MTBF (Mean Time Between Failures) is over 10,000 hours, and we provide preventive maintenance programs to minimize unplanned downtime.
What are the power and air supply requirements for GR series?
The GR series requires 380V 3-phase industrial power supply (50/60Hz) with stable voltage (±5%), and dry oil-free compressed air with pressure 1.5-3.0MPa and purity Class 0 (ISO 8573-1). We recommend dedicated power transformer and high-flow air dryer for continuous heavy-duty operation.
How to maintain precision for 30m long format cutting?
The GR series features real-time temperature compensation, automatic linearity correction and regular calibration reminders. We recommend monthly precision checks and quarterly comprehensive calibration for 24/7 operation. The ground-rail system has automatic lubrication and wear monitoring to maintain sub-millimeter accuracy over the entire cutting range.
What are the foundation requirements for WyCut GR series machines?
The WyCut GR series requires reinforced concrete foundation (minimum 300mm thickness for GR12525, 400mm for GR12540) with C35/C40 strength grade, anti-vibration isolation and temperature control. We provide detailed foundation drawings and on-site inspection before installation to ensure stability for ultra-large format cutting.
