Our WyBend G Series giant press brake is built with heavy-duty core components to withstand extreme bending loads, while optional accessories enhance precision and efficiency for large-scale heavy fabrication projects. All components meet ISO 9001 and CE heavy machinery standards.
HEAVY-DUTY GANTRY STRUCTURE
WyBend G Series
The WyBend G series is engineered for ultra-heavy metal fabrication, delivering 6000-15000kN bending force with 6000-8000mm bending length. Designed for heavy structural steel, shipbuilding, construction machinery and bridge components, this series features reinforced frame structure, high-pressure hydraulic system, and multi-axis CNC control to ensure precise bending of thick plates (up to 50mm) and high-strength steel (HSS) with minimal deflection.
Machine Accessories
Required
CNC Control Unit
Manages all bending axes (X/Y1/Y2/R/Z, up to 8+1) for super-heavy bending operations. Ensures precise multi-step bending, real-time monitoring, and automatic angle calculation for thick and long plates.
Features:
- Multi-axis graphical programming interface
- Positioning resolution: 0.01 mm
- Memory: ≥100 programs
- Real-time stroke and angle feedback
Required
High-Capacity Hydraulic Drive System
High-pressure dual or multiple cylinder hydraulic system delivers consistent bending force across 6000 kN+ ram, ensuring smooth operation even for very thick sheets.
Features:
- Max system pressure: 35–40 MPa
- Stroke smoothness: ±0.02 mm
- Ram travel: up to 800 mm
- Hard chrome-plated piston rods for long-term durability
Required
Heavy-Duty Frame Reinforcement Kit
This reinforcement kit eliminates frame deflection and torsion under extreme pressure, providing a rock-solid foundation for consistent, high-precision bending of thick armor plates and structural steel.
Features:
- High-temperature annealing and vibration aging to eliminate internal stresses
- Double-thickened side plates and heavy-duty box-type tie bars
- FEA-optimized (Finite Element Analysis) for minimum neck deflection
- Sandblasted and anti-corrosion coated for 20+ years of industrial service
Required
Precision Multi-Axis Backgauge System
Positions heavy sheets accurately for complex bending operations. Supports multi-axis control for oversized and multi-flange workpieces.
Features:
- X/R/Z axes servo or hydraulic drive
- Positioning accuracy: ±0.03 mm
- Load capacity: up to 500 kg per axis
- Adjustable fingers for custom workpieces
Required
Large Scale Crowning System
Automatically compensates for frame deflection across ultra-long worktables, maintaining parallelism between ram ends and uniform bending angles.
Features:
- Parallelism repeatability: ±0.008 mm
- Adaptive crowning for plates up to 50 mm thickness
- Multi-step bending program compatibility
Required
Industrial Electric Drive Systems
Delivers stable power to high-capacity servo drives, hydraulic pumps, and CNC controllers. Designed for continuous operation under heavy loads with industrial-grade safety.
Features:
- IP54 protection
- Overload, short-circuit, and emergency stop protection
- Servo drive output: 10–30 kW per axis
- IEC-compliant industrial wiring
Optional
Backgauge Finger Extensions
Extend backgauge reach to handle oversized or irregularly shaped sheets.
Features:
- Maximum extension: 800 mm
- High-precision calibration
- Quick installation and adjustment
Optional
Laser Angle Measurement System
Provides real-time bending angle monitoring to maintain high-precision bending for thick and oversized sheets.
Features
- Measurement range: 0–180°
- Accuracy: ±0.2°
- Direct CNC integration
Optional
Safety Guarding & Light Curtains
Protects operators from entering hazardous zones during high-tonnage bending operations.
Features:
- IEC 61496-compliant light curtain
- Detection height: up to 2,500 mm
- Emergency stop integration
Optional
Follow Up Front Support System
Supports ultra-long or heavy sheets to prevent sagging and ensure alignment during bending.
Features
- Length: customizable up to 6,000 mm
- Load capacity: up to 1,000 kg
- Adjustable height: 700–1,200 mm
Technical Specification Matrix
| Parameters | WyBend G60060 | WyBend G80060 | WyBend G10K60 | WyBend G12K80 | WyBend G15K60 |
|---|---|---|---|---|---|
| Bending Force (kN) | 6000 | 8000 | 10000 | 12000 | 15000 |
| Bending Length (mm) | 6000 | 6000 | 6000 | 8000 | 6000 |
| Distance Between Columns (mm) | 5200 | 5200 | 5200 | 7200 | 5200 |
| Y-Axis Stroke (mm) | 400 | 450 | 500 | 550 | 600 |
| Throat Depth (mm) | 800 | 850 | 900 | 950 | 1000 |
| Max. Open Height (mm) | 1200 | 1300 | 1400 | 1500 | 1600 |
| Approach Speed (mm/s) | 80 | 75 | 70 | 65 | 60 |
| Working Speed (mm/s) | 0.5 – 15 | 0.5 – 12 | 0.5 – 10 | 0.5 – 8 | 0.5 – 8 |
| Return Speed (mm/s) | 90 | 85 | 80 | 75 | 70 |
| Main Motor Power (kW) | 37 | 45 | 55 | 75 | 90 |
| Control Axes | 8 Axis (Y1/Y2/X/R/Z/W/U/V) | 8 Axis (Y1/Y2/X/R/Z/W/U/V) | 10 Axis | 12 Axis | 12 Axis |
| Positioning Accuracy (mm) | ±0.02 | ±0.02 | ±0.015 | ±0.015 | ±0.015 |
| Repeatability (mm) | ±0.01 | ±0.01 | ±0.008 | ±0.008 | ±0.008 |
| Max. Plate Thickness (mm) | 30 | 35 | 40 | 45 | 50 |
| Energy Saving Rate | 30% | 32% | 35% | 35% | 38% |
| Machine Dimensions (L×W×H) | 7800×3200×4500mm | 7800×3400×4800mm | 7800×3600×5000mm | 9800×3800×5200mm | 7800×4000×5500mm |
| Weight (kg) | 65000 | 75000 | 85000 | 100000 | 120000 |
Support & Lifecycle Service
Heavy-Duty Maintenance Service
Custom maintenance plan for giant press brake, including hydraulic oil replacement, seal inspection and frame stress testing for 24/7 operation.
Frame Deflection Calibration
Quarterly precision calibration for frame deflection, maintains ±0.015mm repeatability for extra-long (8000mm) bending projects.
On-Site Installation & Calibration
Professional on-site installation, leveling and precision calibration for giant press brake, ensures optimal performance for heavy bending operations.
24-Month Heavy-Duty Warranty
Extended coverage on hydraulic system and frame components for giant press brake, including free replacement of hydraulic pumps and valves.
Finished Products & Applications
Frequently Asked Questions
What is the noise level of WyBend-G during operation?
WyBend G series operates at ≤75dB (A-weighted) with noise reduction package, meeting EU noise regulation (CE EN ISO 11201) for heavy industrial machinery, 10dB quieter than standard giant press brakes.
How often is maintenance required for WyBend G series?
Daily: Check hydraulic oil level and pressure; Weekly: Inspect guide rails and seals; Monthly: Lubricate moving parts and check frame deflection; Annual: Full hydraulic system inspection and frame stress testing.
Can WyBend G series be integrated with automation systems?
Yes, all WyBend-G models are pre-equipped with interfaces for heavy-duty sheet followers, robotic arms and automatic loading/unloading systems for large plates (up to 8000mm length).
What is the power supply requirement for WyBend G series?
WyBend G series requires 380V 3-phase power supply with 100-200kVA capacity (depending on model), plus separate cooling water system (flow rate 50-100L/min) for hydraulic system.
How long is the delivery time for WyBend-G series?
Giant press brake models have a lead time of 12-16 weeks for production, factory testing and pre-assembly, plus 3-6 weeks for transportation and on-site installation.
What foundation is required for WyBend G series giant press brake?
Giant press brake requires reinforced concrete foundation (500mm thickness, C40 grade) with anti-vibration pads, and professional geotechnical survey is recommended before installation to ensure load-bearing capacity.
What is the maximum plate thickness WyBend G series can handle?
The WyBend G series can bend carbon steel up to 50mm thickness (G150060 model) and high-strength steel (Hardox 500) up to 40mm thickness with precise angle control and minimal springback.
What applications is WyBend G giant press brake designed for?
WyBend G is engineered for ultra-heavy fabrication projects including shipbuilding hull plates, construction machinery frames, bridge structural components, wind turbine towers, and large-scale steel structures requiring 6000-15000kN bending force.
