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Free Engineering Tool: Press Brake Bending Force Calculator

Stop guessing your tonnage. Stop relying on outdated, complex charts. Our free, instant calculator—developed by WEIYA's own factory engineers—gives you an accurate tonnage estimate for your air bending application. As a leading press brakes manufacturer, we provide the tools you need to get the job done right.

WEIYA BENDING FORCE CALCULATOR

From Calculation to Creation: Instantly determine the required tonnage for your bending job

mm
mm
mm
(Auto-filled, modify for special needs)
°
(e.g., 90° = right angle)
mm
(R of your punch. Affects force if > ri)
N/mm²
Hint: Find 'Tensile Strength (Rm)' in N/mm² (or MPa) on your material's data sheet.

Total Required Tonnage (F)

38.2 Tons (Metric)

Inner Radius (ri)

4.0 mm

Min. Flange Length (B)

15.0 mm

WEIYA Machine Recommendation

Your 2500mm workpiece requires 38.2 Tons (Metric) of pressure. We recommend a press brake with at least 40 Tons (Metric) capacity.

Browse Our Press Brakes
Bending diagram background F=38.2 B=15.0 ri=4.0 S=3.0 R=1.0 V=24.0 α=90

Understanding Your Tonnage Calculation

As a specialist manufacturer, we believe in empowering our partners. Here’s a brief explanation of the key factors in your calculation.

What is Air Bending?

This calculator uses the standard air bending formula, which is the most common and flexible bending method. It assumes the punch does not "bottom out" or "coin" the material.

The Importance of the V-Die Opening

The V-Die opening is the most critical factor. A good rule of thumb is 6x to 8x your material thickness (e.g., 8mm die for 1mm steel). Making the V-Die smaller will dramatically increase the required tonnage.

Material Factor (K-Factor)

Different materials have different tensile strengths. Stainless steel, for example, requires ~1.5x the force of mild steel, while aluminum requires ~0.5x. Our calculator automatically adjusts for this.

Now That You Know Your Tonnage, Find the Right Machine

Knowing your tonnage is the first step. The next is choosing a machine that can deliver that force reliably for a decade. Our press brakes are engineered with 1000kg heavier, annealed frames that guarantee they can handle their full rated tonnage without deflection, day in and day out.

Press Brakes

Press Brakes

High-Precision & Repeatable Bending

Essential for accurately forming sheet metal into angles and complex profiles, ensuring perfect part fitment and assembly.

Metal Shearing Machines

Metal Shearing Machines

Fast, Clean & Straight Cutting

The reliable first step in fabrication, providing accurately sized, square blanks ready for subsequent bending or forming operations.

Fiber Laser Cutting Machines

Fiber Laser Cutting Machines

Intricate, High-Speed Shape Cutting

Offers unparalleled flexibility to cut complex contours, holes, and patterns at high speed across various metals and thicknesses

Plate Rolling Machines

Plate Rolling Machines

Cylindrical & Conical Forming

Engineered to bend flat sheets or heavy plates into precise curves, cylinders, or cones for tanks, columns, and structural elements.

Punch Presses

Punch Presses

High-Efficiency Punching & Stamping

The high-speed solution for producing parts with multiple holes, louvers, or stamped features, ideal for high-volume production runs.

Hydraulic Presses

Hydraulic Presses

Deep Drawing, Forming & Assembly

Delivers massive, controllable force for heavy forming, drawing deep shapes like sinks or drums, and performing pressing/assembly tasks.

V Grooving Machines

V Grooving Machines

Precise Grooving for Sharp Bends

A specialized machine that enables crisp, sharp-angle bends, crucial for high-end architectural panels and decorative finishes.

A hydraulic press brake bending multiple material types in sequence

Download WEIYA 2026 Catalog

The reliable first step in fabrication, providing accurately sized, square blanks ready for subsequent bending or forming operations.

V Grooving Machines

V Grooving Machines

Precise Grooving for Sharp Bends

A specialized machine that enables crisp, sharp-angle bends, crucial for high-end architectural panels and decorative finishes.

A hydraulic press brake bending multiple material types in sequence

Download WEIYA 2026 Catalog

The reliable first step in fabrication, providing accurately sized, square blanks ready for subsequent bending or forming operations.

Contact Us

Have a Complex Bending Application?

Is your part made of AHSS? Does it require a custom die? Don't guess. Our factory engineers are here to help. Contact us for a free, no-obligation engineering consultation to analyze your part and determine your exact needs.

+86 156 5558 3802

info@weiyamt.com

West Industrial Park, Bowang Town, Bowang District, Maanshan City, Anhui Province, China

Hi there! Chat with our engineers.