Struggling to Roll Thick Hull Plates? Plagued by Poor Fit-Up and Welding Rework?
The shipbuilding industry demands massive scale and millimeter precision. You're facing pressure to process thicker, tougher marine-grade steel while fighting bottlenecks from undersized machinery and inconsistent quality. As a specialist manufacturer and direct factory partner, WEIYA delivers complete shipbuilding fabrication solutions. We don't just sell machines; we engineer integrated, heavy-duty lines for rolling, cutting, and bending the massive components you need to build faster and stronger.
Are These Shipyard Fabrication Hurdles Slowing You Down?
We understand the specific, heavy-duty challenges shipyards face. Our solutions are engineered to solve them.
Inability to Form Thick Plate (20mm-60mm+)
Your existing rollers and presses lack the power to handle the thick, high-strength marine-grade plates required for hulls and structural bulkheads, forcing you to outsource or rely on slow, outdated methods.
Poor Fit-Up & Excessive Rework
Inaccurate cuts from plasma or imprecise rolling lead to massive fit-up gaps between hull sections. This wastes thousands of man-hours in grinding, gouging, and excessive welding, destroying your project timeline.
Bottlenecks from Large Components
You are forced to weld smaller, 6-meter sections together because your press brake or shear can't handle 12-meter-long deck stiffeners. This creates weak points, adds labor, and slows down your entire assembly process.
Stop Guessing. Start Engineering Your Heavy Fabrication Line
In shipbuilding, an underpowered machine is a critical failure. Our process is designed to eliminate this risk. We engineer your heavy-duty solution before you buy.
نقوم بتحليل مشكلتك الأساسية
Our engineers start by analyzing your specific application—the material (e.g., DH36/EH36 plate), the thicknesses, the required curvature, and the scale of your components.
نحن نهندس الحل المخصص لك
We prevent integration chaos. We select and integrate the right heavy-duty machines—such as a 4-roll plate roller paired with a tandem press brake—to create a seamless, powerful, and efficient fabrication line. نحن نقدم حلاً متكاملاً
We manage the delivery, on-site installation, and training. You get a fully operational solution optimized for your parts and a single point of accountability: our المصنع.
من الحساب إلى الإنشاء:
جرّب حاسبة قوة الانحناء المجانية
توقف عن التخمين.
حدد على الفور الحمولة الطنية المطلوبة لمهمة الثني الخاصة بك بناءً على المادة والسُمك وفتحة القالب. هذه أداة عملية من مورد مكابح الضغط الذي يفهم احتياجاتك الفنية.
Our Solutions for Your Shipbuilding Application
As a specialized manufacturer of heavy-duty machinery, we provide solutions engineered for the specific components you build.
Hull Section Rolling
Heavy-Duty, High-Accuracy Plate Rolling
Case Study: Engineering a 4-roll solution for a shipyard fabricating LNG carrier hulls.
We engineer our 4-roll plate rolling machines for maximum power and precision. As a direct manufacturer, we have full control over the roll forging (42CrMo steel) and frame fabrication (heavy, annealed), ensuring every machine provides the massive torque and rigidity needed to roll thick marine plates perfectly.
التحدي:
The client was rolling 40mm thick, high-strength plate for LNG hulls. Their old 3-roll machine was underpowered, required multiple passes, and left a large, unusable flat end, wasting expensive material and causing poor fit-up.
التحدي:
Our engineers specified and delivered a heavy-duty W12 4-Roll Hydraulic Plate Rolling Machine. Its powerful hydraulics and superior 4-roll geometry allowed the client to pre-bend and roll the 40mm plate to the perfect curvature in a single pass. This eliminated the flat end, saved material, and cut rolling time by 60%.
Deck Stiffeners & Long Components
Large-Format Synchronized Tandem Bending
Case Study: Delivering a 12-meter tandem press brake solution for deck panel stiffeners.
We are a specialist المورد of large-scale tandem press brakes. We have full control over the CNC synchronization, ensuring both machines work as one, delivering perfect angle consistency over the entire length.
التحدي:
A shipyard needed to form 12-meter-long deck stiffeners. Their only option was bending 6-meter sections and welding them, which was slow, labor-intensive, and created a weaker, non-compliant joint in the middle.
التحدي:
We engineered and delivered a 2 x 600 Ton x 6000mm tandem press brake solution. The Delem CNC system perfectly synchronizes the two rams, allowing their operators to easily and accurately bend the full 12-meter stiffeners as a single piece, improving structural integrity and cutting production time by half.
Large Plate Cutting & Processing
High-Power, Large-Format Laser Cutting
Case Study: Replacing a shipyard's slow plasma cutters with a high-definition fiber laser.
We build our gantry fiber lasers for large-scale industrial cutting. As a المصنع, we can customize gantry widths (e.g., 4m or 6m) and integrate high-power 20kW+ sources, ensuring you get the speed and precision plasma cannot match.
التحدي:
The client was using two gantry plasma cutters to process all their plate. The process was slow, created significant heat distortion on thinner plates, and left a beveled, dross-filled edge that required hundreds of hours of grinding before welding.
التحدي:
We delivered a 20kW large-format (4m x 12m) gantry fiber laser solution. The laser cuts 3x faster than their old plasma, produces a perfectly clean, square edge with zero dross, and eliminates heat distortion. This allowed them to move parts directly from cutting to welding, saving thousands in labor.
Bulkheads & Structural Frames
Heavy Tonnage Forming & Straightening
Case Study: A 2000-ton hydraulic press for forming and straightening heavy bulkheads.
We manufacture our H-frame hydraulic presses for extreme-duty applications. We have full control over our المصنع's fabrication and annealing process, ensuring the frame can withstand full tonnage, 24/7, for forming and straightening the thickest structural parts.
التحدي:
A ship repair yard needed to form and straighten thick (50mm+) structural frames and bulkheads that had warped during welding. Their existing presses were underpowered and lacked the bed size.
التحدي:
لدينا المصنع engineered a custom 2000-ton H-frame hydraulic press with a 4m x 3m bed. The machine's massive, rigid frame and controllable hydraulic power allowed the client to both form new, thick components and easily straighten warped sections, making it a critical, versatile tool in their repair operations.
How Our Factory Control Delivers a Better Shipbuilding Solution
As a dedicated shipbuilding solutions factory and manufacturer, our direct control over manufacturing allows us to perfect the details that guarantee your solution can handle the scale.
Heavy-Duty Frame Integrity for Thick Plate
Forming 40mm+ plate requires extreme rigidity. We fabricate and anneal our own heavier frames, ensuring our presses, rollers, and brakes provide the stability needed to absorb massive tonnage without deflection.
تكامل المكونات الدقيقة
We don't just assemble kits. Our in-house engineers ensure that world-class components (Siemens, Rexroth, Bosch) are integrated flawlessly across your entire line for matched performance and heavy-duty reliability.
التصنيع الجاهز للتخصيص
Your application is massive. Your solution should be too. Because we control the production line as a direct الشركة المصنعة, we can easily customize roll diameters, machine lengths (12m+), and integrate tandem controls to build the exact solution you need.
استكشف تشكيلة ماكيناتنا الكاملة
As a direct factory and manufacturer, we build all 7 core machine types. This gives us the control to
build the perfect integrated line for your appliance factory.
مكابح الضغط
ثني عالي الدقة وقابل للتكرار
ضرورية لتشكيل الصفائح المعدنية بدقة في زوايا وملامح معقدة، مما يضمن تركيب وتجميع مثالي للقطع.
ماكينات قص المعادن
Fast, Clean & Straight Cutting
الخطوة الأولى الموثوق بها في التصنيع، مما يوفر فراغات مربعة دقيقة الحجم وجاهزة لعمليات الثني أو التشكيل اللاحقة.
ماكينات القطع بالليزر الليفي
قطع الأشكال المعقدة وعالية السرعة
يوفر مرونة لا مثيل لها لقطع الخطوط المعقدة والثقوب والأنماط بسرعة عالية عبر مختلف المعادن والسماكات
ماكينات درفلة الألواح
Cylindrical & Conical Forming
مصممة لثني الصفائح المسطحة أو الألواح الثقيلة إلى منحنيات أو أسطوانات أو مخاريط دقيقة للخزانات والأعمدة والعناصر الإنشائية.
المكابس المثقوبة
High-Efficiency Punching & Stamping
الحل عالي السرعة لإنتاج القِطع ذات الثقوب المتعددة، أو الفتحات أو الخصائص المختومة، وهو مثالي لعمليات الإنتاج بكميات كبيرة.
مكابس هيدروليكية
Deep Drawing, Forming & Assembly
توفر قوة هائلة يمكن التحكم فيها للتشكيل الثقيل، وسحب الأشكال العميقة مثل الأحواض أو البراميل وأداء مهام الكبس/التجميع.
ماكينات الحز على شكل V
الحز الدقيق للانحناءات الحادة
ماكينة متخصصة تتيح ثنيات واضحة وحادة الزاوية، وهي ضرورية للألواح المعمارية الراقية والتشطيبات الزخرفية.
تنزيل كتالوج WEIYA 2026
الخطوة الأولى الموثوق بها في التصنيع، مما يوفر فراغات مربعة دقيقة الحجم وجاهزة لعمليات الثني أو التشكيل اللاحقة.
ماكينات الحز على شكل V
الحز الدقيق للانحناءات الحادة
ماكينة متخصصة تتيح ثنيات واضحة وحادة الزاوية، وهي ضرورية للألواح المعمارية الراقية والتشطيبات الزخرفية.
تنزيل كتالوج WEIYA 2026
الخطوة الأولى الموثوق بها في التصنيع، مما يوفر فراغات مربعة دقيقة الحجم وجاهزة لعمليات الثني أو التشكيل اللاحقة.
Download the 2026 Shipbuilding & Marine Solutions Catalog
هذا أكثر من مجرد كتالوج؛ إنه أداة كاملة لمحترفي الأعمال بين الشركات. ستجد بداخله:
- Our full, integrated collection of machinery for heavy plate fabrication.
- Case studies of how we build integrated solutions for shipyards.
- A guide to our core technologies (tandem controls, 4-roll power, heavy frames).
- An overview of our customization and large-format solution capabilities.
Your Questions About Our Shipbuilding Solution Capabilities, Answered.
إجابات على الأسئلة الشائعة حول نهجنا الذي يركز على الحلول.
What is the thickest plate your rolling machines can handle?
This is our specialty. As a manufacturer, we can engineer our heavy-duty plate rollers to handle 40mm, 60mm, 80mm, or even thicker plates, depending on your specific application and material width.
Can you provide a press brake longer than 6 meters?
Yes. We are experts in synchronized tandem press brake solutions. We can link two or more machines to create a single, synchronized bending line of 12, 18 meters, or more.
How do you install and service such large machines globally?
We have extensive experience. Our qualified factory engineers travel to your shipyard for on-site installation, commissioning, and comprehensive operator training to ensure your massive equipment is running perfectly.
هل أنت مصنع مباشر أم شركة تجارية؟
We are a direct الشركة المصنعة. Since 1989, we have been producing all our machinery in our own 5,000 m² facility. This control is essential for delivering reliable, integrated solutions.
Is your fiber laser better than plasma for cutting thick plate?
For most applications, yes. A high-power (20kW+) fiber laser cuts faster, produces a perfectly square, dross-free edge, and eliminates heat distortion, saving you thousands of hours in secondary grinding and rework.
What is the warranty on a complete solution?
We stand behind our quality as a المورد and الشركة المصنعة with a comprehensive warranty, including a two-year warranty on core components for all machines included in your solution package
اتصل بنا
Stop Wasting Hours on Rework and Poor Fit-Up
Ready to solve your heavy plate fabrication challenge? Contact our engineering team today. We will provide a complimentary analysis of your parts and design a complete, factory-direct solution from a manufacturer you can trust.